Description
As countries that import bitumen have enacted cumbersome rules for exporters, it is also forbidden for bitumen to enter the country in the form of barrels; bitumen jumbo is the best option for exporting oil to this country.
Fusible bitumen bag is made of specific and unique poly-alkene compound. Comparing with steel drum and kraft paper package, it’s not only durable but also can be melted with the bitumen.
Bitumen in Jumbo Bag Packing
Bitumen in Jumbo Bag: Overview and Benefits
Bitumen packed in jumbo bags is a modern and convenient packaging method designed to simplify storage, transportation, and application for industrial and construction uses. It is a popular alternative to traditional steel drums or bulk bitumen due to its ease of handling and reduced environmental impact.
Features of Jumbo Bag Packaging
- Standard Sizes:
1000 Kg Jumbo Bag: Ideal for large-scale construction projects.
300 Kg Jumbo Bag: Suitable for smaller projects or for regions with limited storage space. - Material and Construction:
Bags are made of high-strength woven polypropylene (PP) for durability.
Inner lining of polyethylene (PE) to ensure water resistance and prevent contamination.
Designed with lifting loops for easy handling using forklifts or cranes. - Dimensions:
1000 Kg Bags: Approximately 90 cm × 90 cm × 110 cm.
300 Kg Bags: Smaller dimensions, typically compact and easier to stack. - Sealing:
Heat-sealed inner liner prevents moisture ingress.
Bags can be resealed after partial use.
Applications
- Road construction and maintenance.
- Waterproofing in construction (e.g., roofing, foundations).
- Industrial uses, including adhesive production.
Advantages of Bitumen in Jumbo Bags
- Ease of Handling:
– Lifting loops allow for easy transport by forklifts or cranes.
– Simplifies loading into melters or asphalt plants. - Cost-Effective:
– Lower transportation and storage costs compared to traditional steel drums.
– Reduced handling time on-site. - Environmental Benefits:
– No steel drums to dispose of, reducing waste.
– Bags are recyclable in many regions. - Reduced Risk of Spillage:
– Securely sealed packaging minimizes the risk of leaks during transport or storage. - Long Shelf Life:
– Water-resistant inner lining protects bitumen from moisture and contaminants. - Space Efficiency:
– Stacking is more compact compared to drums, optimizing storage space.
Advantage of Bitumen in 300 Kg BituBag
The core element is the Bitubag packing system; a light–weight, durable and flexible bag optimized for container transports that enables a number of economic and logistic advantages for the entire supply chain. With its unparalleled features, Bitubag packing can increase the producer’s margins, reduce transport costs and reach markets that could not be reached because it is more economical.
- The Bag is designed as a self–stabilizing container made of plastic material,
consisting of a multi–layer outer bag (flexible recyclable fabric) and an inner liner
(special–purpose film). - The Bitumen Bag can carry over 300/Kg. of paving bitumen. Its shape and
volume is optimized for maximum loading. - The bag can be transported by any common transport system (Truck, Standard
Container, Rail and Ship). - The bag is UV–protected and suitable for every climate. It and can be stored for up
to 12 months. - Loading 24 MT in 20 FT Container
Handling and Storage Guidelines
- Storage:
– Store in a shaded area to avoid prolonged exposure to direct sunlight.
– Place on pallets to prevent contact with the ground, especially in moist environments. - Temperature Control:
– Ideal storage temperature: 15–35°C.
– Avoid freezing temperatures, as it may harden the bitumen. - Usage:
– Preheat the bag in a melter to soften the bitumen before application.
– Ensure the melter is compatible with jumbo bag feeding. - Stacking:
– 1000 Kg Bags: Limit to 2 layers high to maintain stability.
– 300 Kg Bags: Stack up to 3 layers, depending on bag design and site conditions.
Technical Data
| Parameter | Bitumen 60/70 | Bitumen 80/100 |
| Penetration (25°C) | 60–70 (tenths of mm) | 80–100 (tenths of mm) |
| Softening Point (°C) | 49–56°C | 45–52°C |
| Flash Point (°C) | Min. 230°C | Min. 220°C |
| Specific Gravity | 1.01–1.06 | 1.01–1.06 |
| Solubility (%) | ≥ 99.5% | ≥ 99.5% |
Melting Process for Bitumen in Jumbo Bag Packing
- Preparation:
Place the bag into a preheated bitumen melter.
Cut the inner liner using the built-in cutter or manually. - Heating:
Gradually increase the temperature to 160–170°C.
Avoid overheating beyond 180°C to prevent degradation. - Emptying:
Allow the bitumen to flow into the storage or application tank.
Dispose of the empty bag according to local regulations.
Cost and Availability
- Pricing:
Bitumen in jumbo bags is priced per ton, generally in the range of $400–$600 per metric ton, depending on grade, location, and supplier. - Availability:
Widely exported from the Middle East, India, and Southeast Asia.
Commonly available from suppliers specializing in construction-grade bitumen.
Environmental and Sustainability Aspects
- Reduction in packaging waste compared to steel drums.
- Bags are often made of recyclable materials.
- Efficient handling reduces overall carbon footprint in logistics.
Transportation and Logistics of Bitumen in Bags
The Bitumen Bag Packing System is designed to efficiently supply large volumes of bitumen, ensuring a secure filling process with rigorous control over quantities and qualities in the bitumen processing system. The Bitumen Bag is crafted with an emphasis on cost-effective production, increased volume, and enhanced stability. Leading industrial partners consistently manufacture these standardized bags to maintain high-quality standards. This design allows bitumen to be transported in cold conditions using conventional trucks or sea containers across vast distances, spanning continents. The use of Bitumen Jumbo Bags ensures safe and easy handling throughout the entire process, from loading to the final destination. It is essential that Jumbo Bags are specifically designed for bitumen to prevent undesired expansion or collapse. Typically, the design incorporates a larger size at the bottom than the top, with an angled structure for stability.
In a holistic approach, the Zumrut Kimya Bitumen Bag Packing System stands out as the most economical and eco-efficient solution for supplying large volumes of bitumen to diverse regions. Zumrut Kimya is committed to efficiently producing high-quality bitumen and making it accessible to demanders worldwide at reasonable costs. The integrated Bitumen Bag Packing System for cold bitumen logistics is a crucial element that allows us to realize this vision.
The core element is the Bitubag packing system; a light–weight, durable and flexible bag optimized for container transports that enables a number of economic and logistic advantages for the entire supply chain. With its unparalleled features, Bitubag packing can increase the producer’s margins, reduce transport costs and reach markets that could not be reached because it is more economical.
